motor power calculation torque rpm

Here useful converted relationship to Output torque's unit : 100 N.m = 885.07457 9349 Ibs in While knowing these calculations is a good way to get a sense of the size of the motor needed and a ballpark for what stall . Torque Equation of DC Motor. The roller rpm is 10. An electric motor runs with 3600 rpm with an measured power consumption of 2000 W. The torque created by the motor (without losses) can be calculated by rearranging (1) to. The roller weight is around 10 kg. Here are a couple of lame formulae to support the calculations: where P is power (watt or kilowatt), is torque (Nm), is the angular velocity (radians per second), and dot represents the scalar product. The above calculation is the torque equation. The armature generates 40 V when running at a speed of 400 rpm. But, may be you are referring to the belt conveyor design, which is much more complicated. How to use the torque-power calculator: The above torque-power calculator requires the following data for calculation: Torque in Nm or lb.in and choose the input unit. Find many great new & used options and get the best deals for DC 12V-36V 3500-9000 RPM High Speed Large Torque 775 Motor Electric Power F7P0 at the best online prices at eBay! Power is certain, the speed is fast, the torque is small, generally need a larger torque, in addition to the need for a high power motor, but also add another reducer. Camshaft example. Torque can be measured in Pound-inch Pound-foot Newton-meter Newton-centimeter Gram-meter Since I a2 R a is the power loss due to . Wire size calculator NEC. What is the torque required to run this roller and power required by motor. Share. The motor torque calculator calculates the motor rated torque from the rated power and the rated speed. Let's get back to calculating the maximum power dissipated by a stepper motor, computed using eqn.(i). Torque from power: . Power = Torque x radian speed 2 x pi x rpm kW = kNm x ------------------ 60 rpm of belt-driving drum or rpm of drive gearbox ratio = rpm driving drum / rpm drive etc. The current in the stepper driver is limited to 1.5A. In rotational motion, power is defined in terms of the torque, as follows. The performance charts for the motor are then used to estimate delivered rotary speed and torque, from flow rate and measured pressure drop. . $14.87 previous price $14.87 previous price . In FPS system the H.P is ( 2 X (phi or 3.14) x N x T )/33,000 where N is speed in RPM and T is Torque in Lb.Ft. 2) An engine producing 320 horsepower at 5,000 rpm is producing how much torque . To calculate torque you need the missing Kp parameter, the torque constant. . EV needs enough high torque for starting EV and driving up the hill. Motor Test Equipment; Torque Transducers; Load-Force-Weight Systems; Brakes and Clutches; Displacement Transducers; Rotary Transmitters; Resistance Measurement; Applications. Note that at 5252 RPM, torque and HP are equal. Torque {{data.Torque}} Rotation Speed {{data.Speed}} Power {{data.Power}} Calculate Clear All. At higher The operating differential pressure drop across the motor, at a constant flow rate, can be measured by comparing off-bottom (zero torque), and on-bottom surface standpipe pressures. Torque, power calculation: At lower RPM (motor rotation), you can expect lower motor power at the same torque. time per step is decreased, the motor will continue to increase in speed without harm, but the torque falls off. Therefore, torque equation of DC motor becomes as below by multiplying both sides of above equation (2) by I a. I1 = V /Z eq Torque from power: Enter Power : Enter Speed : RPM: Torque : Power from torque: Enter Torque : Enter Speed : RPM: Power : The speed was about 1000 RPM. So 1800-1600 = 200 rpm. Re: Torque Calculation. motor torque = 776,68 / 40,2 = 19,32 N.m motor Power = 19,32 x 1745 x 0,1047 = 3529,89 W 3,5 kW . rpm, the torque of 0.055 Nm, and the effectiveness of 70.34% are obtained. Power (W) = RPM (rad/s) x Torque (N. m) In fact, there is nothing to discuss, there is already the formula P = Tn/9.75 . Where; HP = Horsepower (1HP = 0.7457kW) t = Motor torque. T = F x d = 49.05 N x 0.5 m = 24.525 N-m . Torque (T) = ( (HP (horsepower) / RPM (rotations per minute))) * 63,025 (constant) 1. At any RPM below 5252, the value of torque is greater than the value of HP; Above 5252 RPM, the value of torque is less than the value of HP. Speed of Driver Gear (n1) = 100 rpm Torque acting on driver gear = 10 N-m Two Gears Train Gear Ratio Calculation GR = T2 / T1 = 20/40 = 0. For the motor to do the most it should be operating at torque and speed of maximum power. Power Torque Calculator. Enter the motor speed in RPM. get at 12 V motor - or will it change? T = P / 2 n = (5 kW) (1000 W/kW) / 2 (3000 rev/min) / (60 sec/min) = 15.9 Nm Conclusion The torque calculation is very simple like above. . Watts = volts * amps. Then the motor rpm will be: 43.4*34.5 =1497.3 [1500 rpm rated]. Gearbox output torque= 0.75x9550x100%[1] x30 / 1380 x1.0[2] = 155.7 (N.M), it means this industrial gear motor can lift 155.7 N.m (15.877 kgs.m) goods. If we have a look at the motor power formula, we see that the speed of a motor (shown as rpm) directly effects the power of a motor; HP = (t x rpm) / 5252. Calculator-1 Known variables: Horse Power and Speed in RPM Torque is the action of a force producing or tending to produce rotation. 5 10 = 5 N-m . * The motor will be small. Let's calculate torque. 5252 = James Watt's original test data of 33,000 / 2. Example: Calculate the maximum power dissipated by a 4-wire stepper motor with catalog 17HS19-2004S1. If the torque load is not coupled to the motor shaft, the motor would run at this speed. . Select Calculator Calculate Power from Torque & Speed Calculate Speed from Torque & Power From the motor data sheet, it can be seen that the no-load speed of the motor at 9 volts is 11,700 rpm. Answer: TORQUE = 300 x 5252 2700 = 584 lb-ft. How much TORQUE is required to produce 300 HP at 4600 RPM? Their calculation of torque from HP and RPM is just a matter of getting the units consistent, and solving for torque (noting that for the power as a function of torque and rotation rate, the rotation rate must be in radians/second). E b is the back emf produced. 1600 rpm = 26.7 rev/sec. An Engineer would like to Calculate Power (KW) of a Motor Parameter given and known are as below (1) Torque = 100 N.m (2) Speed = 100 RPM Power (kW) = Torque (N.m) x Speed (RPM) / 9.5488 Power (kW) = 100 N.m x 1100 RPM/ 9.5488 Power (kW) = 1.05 KW Check OutMotor Current Calculator Categories Android(1) asialah(4) Bootstrap(8) css(22) DIY(5) HP = TORQUE x RPM 5252. all power losses. 08/25/2017 3:38 AM. The optimum torque and speed are half the Ts and Wn respectively. Typically, a safety factor is used so that the . . If Power = speed * torque, then torque = power/speed. Now since the electric motor efficiency is known to be 95%, the motor power output can simply be calculated using the efficiency formula: Now since the motor horsepower rating was stated to be 1 Hp, the calculated motor power . AC 1 HP single-phase AC motor has an input voltage of 230V, the input current of 3.8 Amps and working at 2500 rpm, 0.8 pf, 100% load. The torque load is 0.2 oz- in. Gearless . Search: Stepper Motor Torque Equation. POWER = (TORQUE RADIUS) x (RPM x RADIUS x 2 x ) Dividing both sides by 33,000 to find HP, By reducing, we get. stays the same at higher speed. Thus, let's assume your motor efficiency value to be 88% & power factor of 0.8. system November 10, 2012, 7:34pm #3 Moving it to 6000rpm we get 171bhp. [minimum motor 9.28 kW/1500 rpm.]. P - Useful (or Net) Motor Power (Watt), Instantaneous value. (Mandatory) Rated speed of the motor. To save/download a copy of the PDF, use the toolbar along the top of the PDF. Torque, Power, Rotation Speed Calculator. If the stepping frequency is increased above this value, i.e. (16) Torque motors rated shaft torque or a motor torque generated from mechanical . The power factor (cos) for electric motor power calculation is taken as 0,8 for small engines (less than 5,5 kW) or 0,9 for engines with power over 15 kW. . If you need to know the output torque of the gear . How to Calculate Electric Motor Torque. the torque required for the lift. Since. The Horse Power or KW is calculated on the basis of work done in a given time. Power (HP) = Torque (lb.in) x Speed (RPM) / 63,025. For example, a 4-inch diameter wheel spinning at 600 rpm would be: r = 2in, wg = 600rev/min * 1min/60sec = 10 rev/sec. rpm = Motor speed. Therefore. Efficiency of the motor is calculated as mechanical output power divided by electrical input power: E = Pout / Pin therefore Pout = Pin * E after substitution we get * = I * V * E * rpm * 2 / 60 = I * V * E and the formula for calculating torque will be = (I * V * E *60) / (rpm * 2) Connect the motor to the load. The torque and power can now be evaluated from the above-known information: Torque = I * = 83.9 kg/m 2 * 0.872 rad/s 2 = 73.2 N-m Power = T * = 73.2 N-m * 10.47 rad/s = 766 Watts Setting up a Motion Analysis in SOLIDWORKS We've created the assembly ahead of time which is required to run a motion analysis. Answer (1 of 4): RPM (base speed) is listed on the motor nameplate or in it's specification sheet. As you know, you should able to find the motor power factor on the motor name plate, but most kinds of motors don't indicate the motor efficiency value. To make the conversion we will divide 2300 by 60 s and multiply it by 2. You can practice using this calculator with these examples: 1) What is the horsepower when an engine is producing 475 foot pounds of torque at 4,000 rpm? Read More. Binsfeld's Power - Torque - Speed Conversion calculator provides a fast, easy way to calculate speed, torque or power. First Method Torque = 63025 x Power (Measured in HP) / Speed (Measured in RPM) Second Method Power (Measured in HP) = Torque x Speed (Measured in RPM) / 63025 Third Method If the mass of the load (blue box) is 20 Newtons, and the radius of the pulley is 5 cm away, then the required torque for the application is 20 N x 0.05 m = 1 Nm. 716/RPM in kg-m. Where K t is the motor torque constant. To calculate torque, you will need to have calculated the power of the vehicle and RPM. After entering the required data, click on the "Calculate" button to find out the full load torque of the motor. Then it is better to orentate yourself with literature, experts and manufacturers. To calculate load torque, multiply the force (F) by the distance away from the rotational axis, which is the radius of the pulley (r) . Motor Power Calculations (Mechanical Power Output) Mechanical power describes the output power that moves the object attached to the motor. Plot definitions Blue = Speed vs. Torque ( n vs. M) Red = Current vs. Torque ( I vs. M) Green = Efficiency vs. Torque ( vs. M) Brown = Power vs. Torque ( P vs. M) Characteristic curves of Motor Answer (1 of 2): Place the maximum amount of product on the conveyor and turn the driveshaft using a torque wrench. As already mentioned above, to calculate the motor torque (on the motor shaft) you can use simple formula: T = P / S. T - Motor torque (Nm), Instantaneous value. T = 60 x 1000 / 2 x 3.14159 x 1500 = 60000 / 9424.77 = 6.3662 Nm. . For example, I want to calculate the Torque of a motor in these conditions: - Power=1000 Kw=1Mw; - Speed=1500 RPM. Power = force * speed. I a is armature current. Calculate: 1) The starting current. Hence 1 HP motor can produce 2.66 N.m Calculate the torque of the motor. Motor rating (kW) Motor speed (RPM) Cable sizing calculator AS/NZS3008. T = 30 P / ( n rpm) = 30 (2000 W) / ( (3600 rpm)) = 5.3 Nm. Calculate RPM from horsepower and torque The formula to calculate Rev. Voltage equation of above circuit is given by: Where: E is the supply voltage. Find the resulting motor speed, motor current, efficiency, and mechanical power output. Torque Calculator. Here is how the Torque of DC Motor calculation can be explained with given input values -> 434.01 = 0.51*3.7*230. Calculating motor RPM, as well as other measurements like torque, voltage and power, is essential when choosing a motor for a given application. * The motor will be used like a winch or pulley. Check the Steady State torque on the chart to make sure it is on the left of the peak of the green efficiency curve. Power = speed * torque. Permanent Magnet Synchronous Motors. Will the voltage be steady throughout the process, if I i.e. Given that: Rated Current/phase = 2.0A How to calculate the motor output from the torque? If you do not have the RPM figure, it can be generated in VBOX Test Suite or VBOX Tools using Maths Channels, as detailed below. Parameter 1.05 in the Group 1 (Actual signals). $13.98. To calculate RPM for an AC induction motor, you multiply the frequency in Hertz (Hz) by 60 for the number of seconds in a minute by two for the negative and . Induction Alternator. 3. P=(V*I*1.732)*0.80*0.88 = 64.4kW This is all because the equation of P(T*N)/5250 was based on torque (motor output). You may calculate yourself - kit motor required 4.9 times more power. 2) The back e.m.f. . Force is 9 See more ideas about electronic engineering, engineering, electricity 73 Volts MAXIMUM Holding torque is one of the primary benefits that stepper motors offer versus servo motors and makes steppers a good choice for cases where a load needs to be Check the current with the formula: U=IxR Check the current with the formula: U=IxR. Per Min (RPM) is: RPM = Horsepower * 5252 / torque; With our online Horsepower, Torque & RPM Calculator. Read the maximum torque from the torque wrench in Nm. An example motor, with an inductance of 3mH, resistance of 0.7 ohms, a maximum current of 4.2A, driven from a 48V power supply at 2000 steps/rev, has a calculated maximum . So the simple answer is whenever you reduce the speed . This is the speed of the motor at the specified armature and field voltage while at full load. It is necessary to accelerate the engine in the third gear up to 5500 rpm (torque peak) and according to readings, at that moment, fix . 1HP (horsepower) = 746 watts. T unit is kg-cm, torque = 9550 * output power / output speed. * The motor needs to be able to pull a constant load of 45 kg which, I believe works out as 441.299251288751 Newtons of torque, or 0.441299 kilonewtons. Motor power = torque 9550 Rated power's motor input speed /Ratio /service factor. Power of EV is rising at higher speed because of the air drag. then the weight doesn't enter the power calculation directly and if it is for lifting, then the wheel diameters etcetera are not important. This equation is normally used to derive the horsepower output for a given shaft speed and torque value. To calculate Torque in Nm, create a new Maths Channel and enter the following equation: Power (kW) * 9549 / rotational speed (rpm) Click on "Horsepower", enter the torque and rpm, click on "Calculate" and the answer is 361.77 horsepower. Given torque in any unit, and speed in rpm, calculate power in watts or hp. Motor, Wheel & Winch Calculations Page 3 of 6 Notice that there is a maximum power for a given range of speed and torque. Power RPM and Torque Calculator Engineering Information, Conversions and Calculations POWER, TORQUE, SPEED CALCULATOR The relationship between Power, rotational Speed (in RPM) and Torque is fixed. The amount of the mecha nical strength of the motor calculated as equation 1 6 [1 9 ]. Use the calculator that corresponds to your desired units of measurement. This is why, for a specific power, the lower the final rotational speed of the . We must either shorten the length of the lever arm, How to calculate torque from rpm and hp? Efficiency was better on higher speeds. P - power (W) n m - rotations (rpm) Download and print Motor - Torque vs. Power and rpm . In Metric System the H.P is ( 2 X (phi or 3.14) x N x T )/4500 where N is speed in RPM and T is Torque in Kg.M. To use this online calculator for Torque of DC Motor, enter Constant of DC Machine (K), Armature Current Motor (I a) & Magnetic Flux ( m) and hit the calculate button. I look at it as Work = Force X Distance. TORQUE = HP x 5252 RPM. holding torque is the load torque that the motor can "resist" when in a non-rotating mode (with relevant pole coils energised) detent torque is presumably the torque that the motor can apply when transferring between adjacent pole positions. 26.7 * 2pi = 168 rad/sec. If we move that 150lbs/ft number to 5000rpm we get a new peak power figure of 142hp. 5 Output Gear Speed Calculation Speed of Output Shaft/Gear = n1/GR = 100/0. 5 = 200 rpm Output Shaft/Gear Torque Calculation Torque generated by Driven gear = GR Torque Generated by driver = 0. These equations are for estimation only, friction, windage, and other factors are not taken into consideration. Power can be measured in Horsepower (HP), Watts (W) or Kilowatts (kW). S - Motor speed (rad/sec), Instantaneous value. First, compute the electric power input: In horsepower unit, this electric power input value is 1116/746=1.496 hp. If any two of the three variables are known, the other can be calculated. It is simply defined as speed times torque (the rotational equivalent of a linear force). How to Calculate AC Motor RPM To determine RPM for an AC induction motor, you multiply the frequency in Hertz (Hz) by 60 for the number of seconds in a minute by two for the negative and positive pulses in a cycle. So let's convert. The maximum power available is the TsoWn/4 How to calculate Torque of DC Motor using this online calculator? . As the RPM increases, the available torque decreases in a somewhat Actually, the equation that relates motor power and toque is: P = w T where P is motor power in Watts w is angular speed in rads/sec T is torque in Nm 8 x 10-6 15 67 25 111 1 A more accurate calculation of power supply voltage is to find your motor's inductance, and put it . mechanical power calculation to determine the efficiency of the motor . Engines; Motors; Pumps; Electrical Equipment; Generators; Close PDF Viewer. As a result of these (and many other) measurements we found that kit motor required 3.5-6 times more power than industrial motor to perform identical work; or in other words was 3.5-6 times less efficient. Power (kw) = Torque (Nm) x Speed (RPM) / 9.5488 I (A) = Power (kw) x 1000 / (n x U) = , where n is the motors efficiency I have not used motors before, but I believe you can adjust the speed (RPM) and the current applied to the motor through Arduino? For a more precise explanation of motor Kv see our article: How to Calculate Motor Kv . The motor is connected to a 24V power supply. Find the wattage from a motor that has the following nameplate data on its metal tag; 120 Volts at 10 amperes with a 3600-RPM. On the periphery of the roller there are some 40 kgs of mass is acting. The calculator accepts angular speed in RPM (rounds per minute) and the conversion to radians per second is a simple since one round is radians. ! Apply our formula 1, T (N.m) = 230 x 3.8 x 0.8 x 100% / (2 x 3.14 x 2500 / 60) = 2.66 N.m The torque produced by the motor is 2.66 Nm. R a is armature resistance. 1000 times more than the correct one!! If we study per phase equivalent circuit of induction motor, then we can use it to find the torque and power calculations to understand the operation of motor. Gear Reducer Torque = 9550 * Motor power / Rated Power motor's input revolution*Ratio* gear reducer efficiency. The torque delivered from an electrical motor producing 0.75 kW (750 W) at speed 2000 rpm can be calculated as T = (750 W) 9.549 / (2000 rpm) = 3.6 (Nm) Example - Torque from an Electrical Motor The torque delivered from an electrical motor producing 100 hp at speed 1000 rpm can be calculated as T = (100 hp) 63025 / (1000 rpm) = 6303 (lbf in) The torque on the shaft can be calculated by replacing (3). Torque = force x distance Torque Equations are dependent on units and listed below. The calculator will show the power required for operating at a steady speed on level ground, accelerating on level ground, and climbing an incline at a steady speed. TORQUE = 300 x 5252 4600 = 343 lb-ft. What are the key variables that define the attribute of torque output? We have roller setup which is to be driven by a motor. Divide your linear speed you desire for the belt in m/s by the circumference of your drive dru. In-Stock Inventory. If we use rad/sec and N-m, power will be in Watts. Calculate the Torque required to lift the Force with the lever arm . DC 12V-36V 3500-9000 RPM High Speed Large Torque 775 Motor Electric Power P6M8. (Mandatory) The rated power and rated speed of the motor can be found on the nameplate of the motor. Motor Kv is generally given in RPM/V, but for it to work in our formula we need it in SI units, which is (Radians/ Second)/ Volt in this case. The speed of your bot is the wheel circumference2rtimes the rpm, with unit conversions where needed. This is the correct result, not 6369.48 Nm!!! Maximum demand calculator AS/NZS3000. m] Maximum Speed = 1200[r/min] *Calculated torque does not include a safety factor. From the formula above we see that watts . The value of input current (I) to a phase () of the motor can be created by divides the input voltage (V) entire equal impedance (Z). The above tool requires following data for calculation: Motor rated power in HP or kW. Torque (N.m) = 9.5488 x Power (kW) / Speed (RPM) Power (kW) = Torque (N.m) x Speed (RPM) / 9.5488. Lets assume you measured 200Nm. and its armature resistance is 0.75 Ohms. Where: P out =Output power (W) t=Torque (Nm) w=Angular speed (rad/s) lbs) Engine RPM Horsepower When you choose horsepower, this calculator will measure the approximate horsepower of an engine based on the torque of the engine (measured in foot-pounds) multiplied by the RPM of the engine, divided by 5,252 (conversion between foot-pounds and horsepower). I.e. Yourself then divide by the number of poles the motor has: (Hz x 60 x 2) / number of poles = no-load RPM An engine gives 150lbs/ft of peak torque at 2000rpm and it makes 130hp peak. The main methods of measuring torque are using RPM, which is revolutions per minute, and HP, horsepower. (Mandatory) After entering the required data, click on the "Calculate" button. shown power and efficiency typically only apply for one working point (torque;speed point), where people not knowing how to use them, tend to apply 100% efficiency and full power even when the motor is stalling. When using Google Chrome PDF . success increase distance (RPM), reduce force. When you're dealing with rotary motion, power = torque * rotation rate. 15% slope is minimal for torque calculation. A shaft which is connected to its end is 25 mm of dia. In other words, half voltage means half sp. We cannot perform the lift with this set-up, because the stall torque is smaller than . Home; PTC; Power-Torque Torque (lb.in) = 63,025 x Power (HP) / Speed (RPM) Power (HP) = Torque (lb.in) x Speed (RPM) / 63,025 Torque (N.m) = 9.5488 x Power (kW) / Speed (RPM) Power (kW) = Torque (N.m) x Speed (RPM) / 9.5488 . Free shipping for many products! when the motor runs at 800 rpm and when running at 1200 rpm . Maximum efficiency occurs at about 10% of the motor stall torque. Please, there are some errors in your calculations: your result is approx. However, when determining the input power required for the motor, the efficiency of the gearmotor assembly at transmitting that power to the load must be taken into account. How to Calculate Motor RPM. That 200 rpm is the slip required for the motor to put out its rated power and torque. A machine spins at 3000 rpm (rpm) and uses 5 kW. It may be less or greater than holding, depending on winding design. 0.75Kw ( geared motor power) x9550x gearbox transmission efficiency [2] x30 / input speed x service factor[1] = gearbox output torque[3]. The roller dia is 90 mm. Therefore, regardless of which equation above is used to calculate the required output power, the required input power at the motor is calculated as: = gearmotor . Since I a2 R a is the speed required for the motor can be seen that the sizing AS/NZS3008! Power output ) mechanical power Calculation: at lower RPM ( motor )! Motion, power will be in Watts by 2 correct result, not 6369.48 Nm!! 5 = 200 RPM output Shaft/Gear torque Calculation torque generated from mechanical there! Calculation torque generated by driver = 0 2 x 3.14159 x 1500 = 60000 / 9424.77 6.3662! Torque falls off we will divide 2300 by 60 s and multiply it by. X 5252 2700 = 584 lb-ft. How much torque is the power loss due to you the! 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The horsepower output for a specific power, the motor data sheet, it can be found the Desire for the belt in m/s by the circumference of your drive dru multiply it by 2 sp!, Watts ( W ) n m - rotations ( RPM ) Cable sizing Calculator.. The voltage be steady throughout the process, if I I.e the Calculator corresponds, speed and torque Calculator| Spicer Parts < /a > 716/RPM in kg-m for a given time Shaft/Gear Calculation. ) an engine gives 150lbs/ft of peak torque at 2000rpm and it makes 130hp peak from flow rate measured! The belt conveyor design, which is revolutions per minute, and HP,.! Rated shaft torque or a motor torque Re dealing with rotary motion, power = 19,32 N.m motor power torque 5252 2700 = 584 lb-ft. How much torque is smaller than armature and field voltage while at load! To do the most it should be operating at torque and HP are equal in horsepower ( 1HP 0.7457kW! 123 < /a > power torque Calculator - PMSGen < /a > power torque Calculator - Atlib.info < >! Motor would run at this speed x 0,1047 = 3529,89 W 3,5 kW N-m, =. Motors ; Pumps ; Electrical Equipment ; Generators ; Close PDF Viewer of the motor shaft, other Dealing with rotary motion, power Calculation: at lower RPM ( motor rotation ), can! A winch or pulley is the slip required for the motor at 9 volts 11,700 Throughout the process, if I I.e ( kW ) and RPM generated by driver 0! Maximum torque from the torque wrench in Nm 6 [ 1 9 ] are known, the the

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